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Electrofusion is a method used to join plastic pipes and fittings together by using an electrical current to melt the materials at the joint interface and fuse them into a single, solid piece. This technique is commonly used in the construction and maintenance of pipelines for transporting fluids or gases, such as water, natural gas, and industrial chemicals. The process of electrofusion involves the following steps: 1. Preparation: The ends of the plastic pipes or fittings to be joined are cleaned and trimmed to ensure a clean and even surface. 2. Fitting Insertion: The fitting is inserted into the pipe ends, ensuring proper alignment and fit. 3. Electrofusion Welding: An electrofusion welding machine is used to connect the fitting and pipe. The machine generates an electrical current that heats a resistive wire coil or a conductive element within the fitting. This heat causes the plastic material at the joint interface to melt and fuse together, creating a strong bond. 4. Cooling and Solidification: After the fusion process, the melted plastic cools and solidifies, forming a secure and leak-resistant joint. 5. Quality Control: Proper fusion is crucial to ensure a reliable joint. Quality control measures, such as visual inspections and pressure testing, are often performed to verify the integrity of the joint. Electrofusion offers several advantages over traditional joining methods, such as solvent cementing or mechanical connections: - Strong and Leak-Resistant Joints: Electrofusion produces joints that are highly durable and resistant to leaks, making it suitable for applications that require a high level of integrity. - Reduced Installation Time: Electrofusion can be a faster process compared to other methods, reducing the overall installation time and labor costs. - Compatibility: It can be used with various types of plastic materials commonly used in pipelines, such as polyethylene (PE) and polypropylene (PP). - Versatility: Electrofusion is suitable for joining pipes and fittings of different sizes and shapes, accommodating various pipeline configurations. - Long-Term Performance: When performed correctly, electrofusion joints have the potential to provide reliable performance over the long term, even in demanding environments. Electrofusion is commonly used in industries such as water supply, wastewater management, natural gas distribution, industrial processes, and agriculture, where reliable and leak-free piping systems are essential.